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Log in| Search found 12 matches |
| Author | Message |
|---|---|
 Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
 Forum: Yamaha Posted: Fri Oct 22, 2021 6:01 am Subject: SDR 200 Front End Conversion |
| No problem with that at least for now. When driving I think there is no movement so there will be no wear to the peg.
In any case, it would be an easy modification for my welder if need be. |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Mon Oct 11, 2021 6:09 am Subject: SDR 200 Front End Conversion |
| The caliper is from TDM 850. By measuring the old seals, the pistons seemed to be 34mm and 30 or 31mm but I’m not quite sure about it.
I didn’t have any problem with the offset of the d ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Mon Oct 11, 2021 6:05 am Subject: SDR 200 Front End Conversion |
| The steering stops are in the correct place no problem with that.
I had the same idea making bushes in order to use a 12mm axle avoiding searching and waiting for 15 37 12 bearings. I bought an axl ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Mon Oct 11, 2021 5:58 am Subject: SDR 200 Front End Conversion |
| Thanks guys. Before I try to answer your questions James I have to say that I have read your posts many times and I think they are very helpful.
Yes I used the DT200 tacho-drive gears being inspired ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Wed Oct 06, 2021 5:52 am Subject: SDR 200 Front End Conversion |
| In this photo the hanging points have been welded to the correct places.
https://i.postimg.cc/B69kzSf3/26-20210727-090411.jpghttps://i.postimg.cc/L6wTDypK/27-20210804-103604.jpghttps://i.postimg.cc ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Wed Oct 06, 2021 5:46 am Subject: SDR 200 Front End Conversion |
| Thanks.The 1JK’s discs are 267mm so the caliper hanging points had to be cut and welded to a new position.
https://i.postimg.cc/1tBsSnHP/22-20210712-194701.jpghttps://i.postimg.cc/Twdvt2Xs/ ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Wed Oct 06, 2021 4:30 am Subject: SDR 200 Front End Conversion |
| The fork brace is smaller and I only used the piece with the curve.
I also made 2 new braces because the fender had to go nearer the wheel. The braces in the photo aren’t ready yet. https: ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Wed Oct 06, 2021 4:20 am Subject: SDR 200 Front End Conversion |
| I had to reduce the outer diameter of the bush collar to fit it in the seal.
https://i.postimg.cc/NFfYYvpn/17-20210422-120533.jpghttps://i.postimg.cc/rsx8QNZV/18-20210423-083146.jpg |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Wed Oct 06, 2021 4:14 am Subject: SDR 200 Front End Conversion |
| An unexpected problem that I faced was that there was a difference between the front axles. 2TV’s axle is 12mm diameter and 1JK’s is 15mm.
So I had to change the wheel bearings. 2TVââ ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Wed Oct 06, 2021 3:57 am Subject: SDR 200 Front End Conversion |
| This is how the steering stem looks like with the new welding.
https://i.postimg.cc/d1jwGRQM/10-IMG-20210223-133815.jpghttps://i.postimg.cc/02wxfqyd/11-IMG-20210225-150347.jpg |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Wed Oct 06, 2021 3:45 am Subject: SDR 200 Front End Conversion |
| The two front ends have differences to all their dimensions. 2TV have 33mm forks while 1JK 36mm.
https://i.postimg.cc/1tY6MBTV/5-IMG-20210204-095449.jpghttps://i.postimg.cc/VksddTD9/6-IMG-20210204 ... |
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| Topic: SDR 200 Front End Conversion |
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| george Replies: 16 Views: 33863 |
Forum: Yamaha Posted: Tue Oct 05, 2021 8:29 pm Subject: SDR 200 Front End Conversion |
| Hi, my name is George and I am an SDR owner since 1992. This is how my SDR is now.
https://i.postimg.cc/HkyN5XQW/1-20210927-183452.jpghttps://i.postimg.cc/KvXpb46d/2-20210101-212607.jpghttps://i.post ... |
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