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Classic Bike Trackdays

Kawasaki AR125 horn problems!

 
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The Cameraman



Joined: 22 Aug 2015
Posts: 608
Location: Lancashire

PostPosted: Mon Oct 05, 2015 11:17 am    Post subject: Kawasaki AR125 horn problems! Reply with quote

Hi Guys n Gals,

when I bought my AR125, it didn't have a horn, or the bracket to mount. I soon sourced replacements and fitted them yesterday but found that no sound came from it.

I checked the norn, by putting 12v across the terminals and it worked fine.

I dismantled the switch and checked the resistance, when the button was depressed and that worked fine, so it would appear there's a problem in the wiring itself.

When I next have a day off, I'll take a good look but I wonder if anyone else has had similar problems, which may speed up my progress?
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The Cameraman



Joined: 22 Aug 2015
Posts: 608
Location: Lancashire

PostPosted: Wed Oct 07, 2015 8:41 pm    Post subject: Reply with quote

Hi Guys n Gals,

wel I stripped down the lefthand switch gear, put everything back again and would you believe it, the bloody thing burst into life!

So while on a bit of a roll, I decided to see if the replacing of the exhaust gasket would result in a proper seal being made and, would you believe it, it did!

I cranked her up and she soon ran to a very steady idle, which made my day.

Next I found that the brake light worked, as did the instrument lights, headlamp dipped and main beams but not the tail light. So I guessed that one of the tail light bulb filaments had failed. However, when I went to put the bike back into the garage, I turned the ignition key one detent too far, to find the parking lights came on! WTF?

So it looks like more electrical tweaking will be required tomorrow.
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Top-shaggy
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Joined: 05 Mar 2011
Posts: 1757
Location: Derbyshire

PostPosted: Wed Oct 07, 2015 10:36 pm    Post subject: Reply with quote

The Cameraman wrote:
?..

when I went to put the bike back into the garage, I turned the ignition key one detent too far, to find the parking lights came on! WTF?


Erm... Yep..

That's what it's supposed to do Smile
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The Cameraman



Joined: 22 Aug 2015
Posts: 608
Location: Lancashire

PostPosted: Thu Oct 08, 2015 1:58 am    Post subject: Reply with quote

Hi Shaun,

I know it is matey but why wouldn't the tail light show when the lights were switched on but worked when set to park, if you see what I mean?
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Top-shaggy
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Joined: 05 Mar 2011
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Location: Derbyshire

PostPosted: Thu Oct 08, 2015 6:36 am    Post subject: Reply with quote

The Cameraman wrote:
Hi Shaun,

I know it is matey but why wouldn't the tail light show when the lights were switched on but worked when set to park, if you see what I mean?


Aaah.. Getcha ..
Hope you suss it out soon mate. i would work my way back from tail light to switch with me test gizmo Smile
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The Cameraman



Joined: 22 Aug 2015
Posts: 608
Location: Lancashire

PostPosted: Thu Oct 08, 2015 8:42 am    Post subject: Reply with quote

Top-shaggy wrote:
The Cameraman wrote:
Hi Shaun,

I know it is matey but why wouldn't the tail light show when the lights were switched on but worked when set to park, if you see what I mean?


Aaah.. Getcha ..
Hope you suss it out soon mate. i would work my way back from tail light to switch with me test gizmo Smile


Hi Shaun,

just heading outside to give it a go!
Fingers are crossed.
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The Cameraman



Joined: 22 Aug 2015
Posts: 608
Location: Lancashire

PostPosted: Mon Oct 12, 2015 5:12 pm    Post subject: Reply with quote

Hi Guys n Gals,

I disconnected the wiring harness, clicked it back again, and it all came back to life!
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Top-shaggy
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PostPosted: Mon Oct 12, 2015 10:51 pm    Post subject: Reply with quote

The Cameraman wrote:
Hi Guys n Gals,

I disconnected the wiring harness, clicked it back again, and it all came back to life!


Sounds like just dry terminals and very slight oxidation of the connectors .. Gad you sorted it out Smile
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The Cameraman



Joined: 22 Aug 2015
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Location: Lancashire

PostPosted: Tue Oct 13, 2015 5:11 am    Post subject: Reply with quote

Top-shaggy wrote:
The Cameraman wrote:
Hi Guys n Gals,

I disconnected the wiring harness, clicked it back again, and it all came back to life!


Sounds like just dry terminals and very slight oxidation of the connectors .. Gad you sorted it out Smile


Hi Shaun,

my thoughts exactly!

Either that, or a break in the harness, when I moved it. Fingers crossed it's the former and not the latter!

Just awaiting for a delivery of a certain product that you recommended, before I go to the next stage of the build.

Looking forward to Saturday.
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Reggie
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