Go to Main Site Diff'rent Strokers
For fans of oddball two-strokes everywhere
 
 FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 
Classic Bike Trackdays

TZR250R RS V-Twin
Goto page Previous  1, 2, 3 ... , 9, 10, 11  Next
 
Post new topic   Reply to topic    Diff'rent Strokers Forum Index -> Yamaha
View previous topic :: View next topic  
Author Message
Wb



Joined: 22 Jan 2007
Posts: 49

PostPosted: Sat May 15, 2010 8:21 pm    Post subject: Reply with quote

Stop polishing and preening the damn thing and get it running right first! Wink Laughing

Make sure your order a GT4B-5 battery or equivalent (most places will send you a big lead-acid 2MA jobbie if you just ask for '92 TZR250 battery). It should start fine with a flat battery though - unless it's one of the ones with the always on headlights (pain in the arse with such a puny battery - you can retro-fit the earlier switch cluster with the headlight on/off switch) or the lights are switched on?

Keep at it; you'll get there Very Happy
Back to top
View user's profile Send private message
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Sat May 15, 2010 9:56 pm    Post subject: Reply with quote

I've got the right battery, by part number and dimensions, £25 on eBay including postage.

Already done the headlight switch (tail lights still on all the time though...) but that's not the problem here. Ignition on, and there isn't enough life in the battery to cycle the powervalves. Squeezing the front brake lever (brakes light on) makes the ignition lights go out. I'll see if I can jump it off something else to get it running tomorrow.
_________________
Light is right.
Back to top
View user's profile Send private message
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Wed May 19, 2010 8:12 pm    Post subject: Reply with quote

New battery fitted, working. Once round the block and home... Smile

You might have noticed it's a "smile", and not a "very happy"? First gear is still a problem, though once you're moving the ratios work well. It still doesn't always drop back to tickover, and I don't think it's cables anymore. Mid-range pull is good, upper-mid very good, and I haven't dared try revving it out to the red line yet.

There's still very little smoke from it. After a few minutes ticking over on the drive it builds up a bit, but on throttle there's none to be seen at all. Come on 3XV owners, should it be giving me a sign that the oil pump's OK or is this just the way they are? Any hints for a quick check of oil pump function?

I'll check it over at the weekend, have a look at the plugs to see if they're anything like a decent colour, check the gearbox oil and coolant levels and try to convince myself it's a ridable bike.
_________________
Light is right.
Back to top
View user's profile Send private message
wullie mckie



Joined: 20 May 2008
Posts: 16
Location: Fife, Scotland.

PostPosted: Fri May 21, 2010 6:13 pm    Post subject: Reply with quote

arlurt wrote:
.....It still doesn't always drop back to tickover, and I don't think it's cables anymore. Mid-range pull is good, upper-mid very good, and I haven't dared try revving it out to the red line yet.....

.....There's still very little smoke from it. After a few minutes ticking over on the drive it builds up a bit, but on throttle there's none to be seen at all. Come on 3XV owners, should it be giving me a sign that the oil pump's OK or is this just the way they are? Any hints for a quick check of oil pump function ?.....


Hey, Arlurt. Congrats. on finally having a "runner" again. Cool Even if you have cheated by fitting another motor ! Wink ( Kudos for finding a SP motor, though ).
FYI, my 3XV9 RS doesn't seem to smoke at all much either when on the move. If you've set the oil pump up after switching on the ignition, letting the Power Valve spools run their cleaning cycle first as per the Yam workshop manual, it'll be fine.

When lining up the marks on the pump body & cable quadrant at full throttle, I always err on the rich side by having the quadrant mark just past the pump body mark, to allow for paralax error & possible slight errors with the placement of the marks.
I suggest checking the synchronisation of both carbs & the oil pump after a couple of decent runs though, as the cables may "settle in", knocking the synchronisation of them all out. It happened to mine after refitting my engine last winter. They seemed to have finally settled in now though.

Your "not always returns to tickover" problem could be where the top, single throttle cable from the twistgrip goes into a junction box with two cables coming out the other end, one of them VERY short !
I had the same symptom until I discovered that the plastic cable retainers for the 2 outgoing cables had broken up inside the junction box rubber sleeve / cover. On my bike, this junction box was directly under the forward left frame rail, and as a result, the two outgoing cables had overstressed the moulded on cable retainers due to being forced into a tight turn by not being routed correctly. As a result of the cable conduits not seating correctly, one or both of the two inner cables must have been fouling on its way into the junction box.
After removing the top cable & junction box complete with the two outgoing cables from the bike, ( naturaly, I'd just finished putting the bike back together ! ), I was able to "super glue" all the bits back together & reinforce the repair by Super Glueing on a thin strip of soft aluminium wrapped around for support. It's been fine ever since. See pictures below :-





Hope this helps. ( You'll be hammering it to the redline soon ! ) Shocked
_________________
Just when I'm about to make ends meet, somebody moves the ends !
Back to top
View user's profile Send private message Send e-mail
Wb



Joined: 22 Jan 2007
Posts: 49

PostPosted: Sat May 22, 2010 9:40 pm    Post subject: Reply with quote

As Wullie says, it's worth checking the cable is all OK and working properly. If all looks to be OK, they can still sometimes hang up a bit if the slide stop screw isn't adjusted absolutley spot on, so give 'em a wiggle and see if that cures it. Personally, I'd whip the springs out and give em a bit of a stretch too, and set each carb up independently while checking operation is all as it should be, slides are balanced etc. Just sounds like the usual set-up teething troubles of a newly installed motor to me really.

Are you using an SP or R model oil pump? Either should be fine I'd think so long as it's adjusted properly (I don't even know what the difference is technically, but the SP pump is marked with a '10' on the cable spool. A mate has been running an R pump for years with SP cyls though to no ill effect). Or just Mix up some premix and pull the feed tubes off the reed rubbers if you want to check the pump function is OK.

You did bleed the pump if it has been off the motor I presume? (little philips screw on the pump body if you didn't)... Just whip it out and leave it to gravity-bleed 'til all the bubbles stop coming out.

Sounds like it just needs some TLC really. The tall first shouldn't really be an issue on stock gearing, so I suspect it's not running as striong as it might at the bottom end yet if it feels really awkward?
Back to top
View user's profile Send private message
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Sat Jun 19, 2010 1:59 pm    Post subject: Reply with quote

The fuel leak has cured itself, running clean fuel through it, some good vibrations and a few miles seems to have shaken it into shape.

I've sorted the throttle cable problem, a slight kink in the cable from the junction box to the left carb was all it took to hold it above tick-over. Done.

The new battery is holding up well, started second kick, and I've been away for nearly four weeks.

And finally, I've found out where the mystery oil leak is coming from. It's not the engine after all, the seals in the rear shock have let go. Rolling Eyes

So that means no MoT until I've spent even more money on the bl**dy thing!

For the first time I've ridden the 3XV back-to-back with the Fireblade and that's made up my mind. I've got enough projects on without the 3XV so I'm going to sell it. I've seen a few go through on eBay recently, so maybe now's the time. I've listed it in the For Sale section on this forum, and Strokerboy's put it on the TZR forum for me.
_________________
Light is right.
Back to top
View user's profile Send private message
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Thu Jun 24, 2010 2:43 pm    Post subject: Reply with quote

We're coming to the end... The bike is listed on the For Sale section here, and on the TZR forum.

If anyone's got a rear shock in servicable condition I'd be interested. If I have to go to an open-market sale the bike will certainly sell better with an MoT.

Let me know...
_________________
Light is right.
Back to top
View user's profile Send private message
Crofty
Show Star !
Show Star !


Joined: 19 Feb 2008
Posts: 331
Location: Stoke-on-Trent

PostPosted: Fri Jun 25, 2010 11:44 am    Post subject: Reply with quote

This bike, and the topic in which it has featured, seems to me, to be part and parcel of Diffrent Strokers. I first saw the Strokers stand at Uttoxeter 2 or 3 years ago (cant remember for sure) and it was when I returned home and checked out the site, I read all about this bike, and that pretty much had me hooked to the site from that moment. Thank you Arlurt for sharing with us the trials and tribulations, and your experience in this, I myself have had numerous items from Japan thanks to to the info you shared, so in part, the success of my RG250 is down to you!! It will feel like the end of an era when this machine has gone! So.....whats next?
_________________
Breathing new life into an old Gamma!

http://www.rg250.co.uk
Back to top
View user's profile Send private message Visit poster's website
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Mon Jun 28, 2010 3:29 pm    Post subject: Reply with quote

Thanks for your kind words. I'm a little ashamed to be giving up so close to the finish, but I do think it's got me beat. All my grand ideas for getting the bits together to try to sort out my own crankshafts, and having enough parts to have two complete engines so I can swap over when it blows up (again) have come to nothing. just dis-heartened that everything I've done for the last four years with this bike seems to have been such hard work.

The bike is so nearly there... I've got a rear shock coming From Japan, partly due to the lack of interest in selling the bike as is. I suspect I'll finish up having to fit the rear shock, get the bike MoT'd and sell it on eBay, but that makes me nervous as well. At least the people on DS and the TZR forum know about two strokes and their frail nature. I don't want to sell it to an idiot who blows it up on the way home and then comes back for a refund with a baseball bat.

I've been talking to StrokerBoy about splitting the spares up too. Maybe sell one dead RS engine with all the parts to put it right, a crank, piston, rings, gudgen pin, gaskets and whatever else it needs so someone can build (or have built) a running engine without having to buy anything else. Maybe sell the TZ250 parts separately too.

As for the next project, I've got a couple on the back burner. There's StrokerBoy's KH250 to finish, and I've got a heavily modified Triumph Spitfire that's waited patiently for ten years for attention.

I'll let you know. Wink
_________________
Light is right.
Back to top
View user's profile Send private message
si.likes.guiness
Show Star !
Show Star !


Joined: 30 Apr 2008
Posts: 176

PostPosted: Mon Jun 28, 2010 3:56 pm    Post subject: Reply with quote

i dont suppose you have a good 3xv battery lying around do you mate?
Back to top
View user's profile Send private message
StrokerBoy
Show Star !
Show Star !


Joined: 15 Nov 2006
Posts: 1293
Location: Oop North, UK

PostPosted: Mon Jun 28, 2010 3:57 pm    Post subject: Reply with quote

Crofty wrote:
This bike, and the topic in which it has featured, seems to me, to be part and parcel of Diffrent Strokers. I first saw the Strokers stand at Uttoxeter 2 or 3 years ago (cant remember for sure) and it was when I returned home and checked out the site, I read all about this bike, and that pretty much had me hooked to the site from that moment. Thank you Arlurt for sharing with us the trials and tribulations, and your experience in this, I myself have had numerous items from Japan thanks to to the info you shared, so in part, the success of my RG250 is down to you!! It will feel like the end of an era when this machine has gone! So.....whats next?

Thanks for posting that. Thumbs Up Sums it up much better than I ever could.

Glad it inspired you Crofty, hopefully your bike will be on the stand at Stafford in October and you can inspire someone else in the same way. Wink
Back to top
View user's profile Send private message Visit poster's website
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Thu Jul 01, 2010 10:08 am    Post subject: Reply with quote

I've put a new batch of photos on the For Sale thread so anyone who's interested can get a better idea of the bike as it stands today. It is a complete running bike in very good condition for it's eighteen years of life.
_________________
Light is right.
Back to top
View user's profile Send private message
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Fri Jul 02, 2010 8:18 am    Post subject: Reply with quote

Well there's no doubting the quality of service "From Japan"! I paid for the rear shock when I won it last weekend, and made the shipping payment on Tuesday. I was woken up at 07:20 this morning (on my day off) by the postman banging on the door, it's arrived. That's better than some of the stuff I get on UK eBay...



I'll check it over and hopefully fit it over the weekend.

Then it's MoT, and eBay for the bike... Not that there's any pressure on you potential purchasers... Wink
_________________
Light is right.
Back to top
View user's profile Send private message
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Sun Jul 04, 2010 7:19 am    Post subject: Reply with quote

I managed to strip out the old rear shock on Saturday morning, not quite as bad a job as I'd expeced, though on a bike with no centre stand there's always that question about of how to support it while you work on the rear suspension. I managed to get a block of wood between the rear subframe and the the back wheel which nicely held everything up while I messed about.



I stripped and cleaned the new "From Japan" rear shock. I wanted to be sure that the damping was there, and to properly clean the damper rod to make sure that I wasn't going to drive any muck into the seals. The whole thing is spot on.



So back together and off for the MoT. For some reason, it's the first time I've ridden it since the 26th of November 2006, I'd have to look back through the thread to find out why. The bike is brilliant. So light and confidence inspiring. Warwick is right about the SP 1st gear being less of a problem now the engine is on-song, but I do think for road use it would be better with the RS gearbox fitted to give a decent set of road ratios. Moving up towards a set of short-change traffic lights, behind a bus in town, I'm sure they've got me pegged as a troublesome teenager on his noisey 125, and still learning to ride. Nice to see people stare at you when you pull the clutch in "....Mate! Something's wrong with yer bike, it's makeing awful (lovely) noise...".

I'd booked it in but I think they were expecting a 1KT, or maybe a 3MA. The place I go to used to be a Grey Importer so they knew exactly what it was and were very complimentary. And to keep it company there was a tidy RGV there as well, in for some work on the carbs. Three people came out and had a look over it, all very positive, lots of "y' don't see many of them" and "by it's a clean one".



MoT passed, no problem, and home via the garage for fuel and a slightly longer run home. It's great, but I still think now's the time to sell. One last selling point for it would be twelve months tax. I need to look at my Honda policy to see if the "any bike" cover will allow me to get a tax disc for the 3XV.

The Honda passed its MoT as well. A good day all round.
_________________
Light is right.
Back to top
View user's profile Send private message
arlurt
Show Star !
Show Star !


Joined: 28 Nov 2006
Posts: 680
Location: North Yorkshire

PostPosted: Tue Jul 13, 2010 8:00 pm    Post subject: Reply with quote

Sold!

Congratulations to "Hutch" who as a condition of ownership has had to register on DS. Very Happy

I look forward to hearing how you get on with it, look after her and keep us up to date on here...


I'll start going through the spares now and try to make them into lots for eBay sale. I don't understand how there could be so much interest in the bike on eBay, and no bids. Several people got in touch offering hundreds more than the start price if I ended the auction, but no one wanted to come and see it or place a bid. Lots of strange questions about power output, and "...how fast is it mister...?".

I guess this means I've got to hand in my DS membership? Unless I can find something else that qualifies me to keep a foot in the door... Wink
_________________
Light is right.
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    Diff'rent Strokers Forum Index -> Yamaha All times are GMT
Goto page Previous  1, 2, 3 ... , 9, 10, 11  Next
Page 10 of 11

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2005 phpBB Group.  Installed, administered and modified by  Diff'rent Strokers © 2006-2024.