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tonyheslington
Joined: 05 Oct 2008 Posts: 15
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Posted: Fri Mar 06, 2009 12:22 am Post subject: Tips for removing 3xv motor. |
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Sorry for the rapid fire q's below....
Any tips? There are so many wires and bits I am concerned about getting them back in the right places during reassembly.
I was thinking I could disconnect every wire/cable and tie them off in the general area from where the motor came out.
I also was thinking I could disconnect the carbs from the motor and leave them hanging (with zip tie).
How heavy is that little motor? Doesn't look like much compared to my old ZX11 that's for sure.
Tony. |
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Wb
Joined: 22 Jan 2007 Posts: 49
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Posted: Fri Mar 06, 2009 10:09 am Post subject: |
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They're very straightforward to remove, but the first time is always a little disconcerting
My tips:
Remove the seat unit as well as the tank to get more light in and make life easier.
Yes, it's good idea to remove the carbs and hang them up out of the way.
Remove the clutch cable at the lever end rather than the motor end and just feed it down on top of the motor
Remove oil feed pipe, seal with an M6 bolt or something, and disconnect the oil pump cable
Disconnect the generator wiring, neutral switch, temp sender wiring, PV cables, chain and anything else that still connects the motor to the chassis.
Remove the side motor hanging plates
support the motor with a jack or something
Remove the top rear mount
Slacken the allen pinch bolt from the lower mounting and then slacken and remove that one whilst supporting/lowering the motor.
You won't need an 'assistant' as the motor is light enough to manhandle easily on your own.
When putting it back in it's easiest to put the lower rear bolt in fisrt and then simply swing it upwards from that pivot point.
Good luck
Last edited by Wb on Sat Mar 07, 2009 9:51 am; edited 1 time in total |
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flat spot
Joined: 21 Nov 2008 Posts: 23
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Posted: Fri Mar 06, 2009 12:38 pm Post subject: |
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..and take lots of pictures of cable/wire/pipe routing. Not that I've ever taken one out, but it's the same for everything. |
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tonyheslington
Joined: 05 Oct 2008 Posts: 15
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Posted: Thu Mar 12, 2009 3:48 am Post subject: |
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Thank you all!
Now.... to get some guts! |
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